Archives: Services

Special Profiles

O’Neal Manufacturing Services (OMS) is equipped to assist customers in finding unique solutions to problems found in the manufacturing industry. Whether it be an innovative solution in construction or a resolution in material handling, there is a special profile for any industry.

In partnership with leading manufacturers of special profiles, we are able to offer solutions for specific customer design and application issues, as well as eliminate complex processing steps through state-of-the-art technology. This allows for reduced labor, time and overhead.

By working directly with manufacturers of special profiles, OMS has refined the art of delivering special shapes and custom steel profiles through advantageous services:

Hot Rolling This process utilizes special profile bars tailored to customer needs which allow for manufacturing steps to be eliminated, saving on production time and cost.

Cold Drawing A cost-effective process used to refine tolerances and surface conditions in an efficient manner. No material is surplus with cold-drawn special profiles, so customers receive all of the precision and none of the waste.

In addition to customer-designed profiles, OMS stocks a wide range of “standard” special shapes that are used throughout the material handling and linear motion industries for multiple customer applications.

A COMMITMENT TO QUALITY
OMS offers vertically integrated turnkey manufacturing processes including extensive in-house 2nd and 3rd step processing capabilities. Our fully automated steel fabrication equipment represents the most current in technology. Each facility is ISO 9001:2015 certified offering significant capacity and manufacturing redundancies. We practice collaboration on new and existing products using our Value-Analysis/Value-Engineering (VA/VE) process. This allows us to validate the manufacturing process prior to production, saving development time, reducing costs and delivering on schedule every time.

Tube Laser Cutting

Tube lasering is an excellent process for standard or complex parts requiring extreme precision. It can be used for carbon steel, aluminum as well as stainless steel and in addition to precision it is an efficient way to cut down on costs. With our state-of-the-art tube processing equipment (ranging from traditional metal saws to tube bending equipment to high-tech tube lasers) O’Neal Manufacturing Services (OMS) has the equipment that is so precise, they do not require any extra processing after the cut, reducing waste and cost for your project.

TUBE LASER CUTTING FOR ORIGINAL EQUIPMENT MANUFACTURERS

Agriculture Equipment
Architecture

A COMMITMENT TO QUALITY

OMS offers vertically integrated turnkey manufacturing processes including extensive in-house 2nd and 3rd step processing capabilities. Our fully automated tube lasering equipment represents the most current in technology. Each facility is ISO 9001:2015 certified offering significant capacity and manufacturing redundancies. We practice collaboration on new and existing products using our Value-Analysis/Value-Engineering (VA/VE) process. This allows us to validate the manufacturing process prior to production, saving development time, reducing costs and delivering on schedule every time.

Laser Welding

Laser welding has grown in popularity because of the numerous ways it can produce tools critical to industrial and manufacturing machines. This process is excellent for cutting carbon, aluminum alloys, and stainless-steel material in gauge thickness and plate. It also provides a cleaner edge with improved perpendicularity than other forms of flame cutting, along with a smaller kerf and heat affected areas. Difficult profiles, tight tolerances, and precision-based high-speed cutting requirements are all great candidates for laser cutting.

LASER WELDING FOR ORIGINAL EQUIPMENT MANUFACTURERS

Military Equipment
Trucks & Trailers
Industrial Equipment

A COMMITMENT TO QUALITY

OMS offers vertically integrated turnkey manufacturing processes including extensive in-house 2nd and 3rd step processing capabilities. Our fully automated laser welding equipment represents the most current in technology. Each facility is ISO 9001:2015 certified offering significant capacity and manufacturing redundancies. We practice collaboration on new and existing products using our Value-Analysis/Value-Engineering (VA/VE) process. This allows us to validate the manufacturing process prior to production, saving development time, reducing costs and delivering on schedule every time.

Kanban Management

EOQ

At O’Neal Manufacturing Services (OMS) we utilize Kanban, a management system that aims help you visualize work and maximize efficiency while constantly improving. This allows us to actively improve supply chains for our original equipment manufacturer (OEM) customers by using Kanban as a tool for lean manufacturing—helping prevent a surplus of inventory by initiation production only to restock empty reserves.

When outsourcing some or all of your manufacturing, it is recommended to choose a supplier that offers Kanban programs. Kanban improves operations, lowers overhead costs, standardizes production goals leading to increased efficiency and improved flow, teamwork, and responsiveness to changes in demand.

OMS is not only committed to producing the highest quality, most accurate parts for our OEMs, we are able to actively improve their supply chains by providing processes and equipment that make production more efficient and cost-effective. This sets us apart from other manufacturers.

Welding

Welding

From simple to complex, O’Neal Manufacturing Services (OMS) is well-equipped to assist customers with their strategic outsourcing. Our experienced teams offer a variety of welding services: TIG, MIG, Projection, Stud, Stick and Laser. Manual and robotic welding services are available for low and high-volume plate fabrications—from lightweight subassemblies to weldments weighing more than 40,000 lbs. Transitioning high labor, multi-stage subassemblies and weldments to OMS means significant savings to your supply chain.

CERTIFIED & QUALIFIED

The following weld certifications are in place at multiple facilities:

  • ISO 9001:2015
  • American Welding Society D1.1
  • Association of American Railroads
  • Canadian Welding Bureau
  • Caterpillar 7 Steps of Weld Excellence

A COMMITMENT TO QUALITY

OMS offers vertically integrated turnkey manufacturing processes including extensive in-house 2nd and 3rd step processing capabilities. Our fully automated welding equipment represents the most current in technology. Each facility is ISO 9001:2015 certified offering significant capacity and manufacturing redundancies. We practice collaboration on new and existing products using our Value-Analysis/Value-Engineering (VA/VE) process. This allows us to validate the manufacturing process prior to production, saving development time, reducing costs and delivering on schedule every time.

Machining

Machined Parts

As a leading provider of high-quality machined metal components, O’Neal Manufacturing Services (OMS) takes pride in partnering with customers as a reliable component of their manufacturing operations. Across our production facilities, we are equipped with over 30 machining centers—from high production CNC machines to large, 5-axis machining. This allows us to work more efficiently, meet tight tolerances and eliminate the need for additional manufacturing processes.

MACHINING FOR ORIGINAL EQUIPMENT MANUFACTURERS

Industrial Equipment
Oil & Gas Equipment
Agriculture Equipment
Construction Equipment

 

 

A COMMITMENT TO QUALITY

OMS offers vertically integrated turnkey manufacturing processes including extensive in-house 2nd and 3rd step processing capabilities. Our fully automated machining equipment represents the most current in technology. Each facility is ISO 9001:2015 certified offering significant capacity and manufacturing redundancies. We practice collaboration on new and existing products using our Value-Analysis/Value-Engineering (VA/VE) process. This allows us to validate the manufacturing process prior to production, saving development time, reducing costs and delivering on schedule every time.

Metal Forming

CNC Press Break

O’Neal Manufacturing Services (OMS) offers CNC metal forming and bending services to produce components as well as fabricated parts for subassemblies. From simple to complex, our press brakes can form small and large parts up to 20’ long and 1” thickness using overhead cranes. Our equipment, experience, and process controls allow formability and repeatability to meet customer expectations on time, every time.

METAL FORMING FOR ORIGINAL EQUIPMENT MANUFACTURERS

Agriculture Equipment
Material Handling
Industrial Equipment
Military Equipment

 

 

A COMMITMENT TO QUALITY

OMS offers vertically integrated turnkey manufacturing processes including extensive in-house 2nd and 3rd step processing capabilities. Our fully automated metal forming equipment represents the most current in technology. Each facility is ISO 9001:2015 certified offering significant capacity and manufacturing redundancies. We practice collaboration on new and existing products using our Value-Analysis/Value-Engineering (VA/VE) process. This allows us to validate the manufacturing process prior to production, saving development time, reducing costs and delivering on schedule every time.

Punching

O’Neal Manufacturing Services (OMS) offers punching, a process that can be used on a wide range of material including steel, stainless steel and aluminum utilizing CNC machinery allowing for accuracy and repeatability from start to finish. Our punching equipment includes Anglemasters, iron workers as well as sheet and plate machines to sheer, notch, and punch angles and flat bars. 

PUNCHING FOR ORIGINAL EQUIPMENT MANUFACTURERS 

Agriculture Equipment
Material Handling
Industrial Equipment
Military Equipment
Power Generation

A COMMITMENT TO QUALITY

OMS offers vertically integrated turnkey manufacturing processes including extensive in-house 2nd and 3rd step processing capabilities. Our fully automated punching equipment represents the most current in technology. Each facility is ISO 9001:2015 certified offering significant capacity and manufacturing redundancies. We practice collaboration on new and existing products using our Value-Analysis/Value-Engineering (VA/VE) process. This allows us to validate the manufacturing process prior to production, saving development time, reducing costs and delivering on schedule every time.

Oxy Fuel Cutting

Oxy Fuel Cutting

From simple shapes to complex parts, oxy fuel cutting can cut almost all grades of carbon and alloy steel plate. It is best utilized with heavy gauge plate with a maximum thickness of 12 inches. There are several advantages of the oxy fuel cutting process. It’s use of several preheating flames allows for the direction of cuts to be changed seamlessly, making cleaner cuts. Large and thick sections of material can also be cut more efficiently as the oxy fuel cutter is light and quiet, requiring little effort to use.

OMS provides detailed solutions to semi-finished parts through beveling, machining, punching, drilling, forming processes and more.

OXY FUEL CUTTING FOR ORIGINAL EQUIPMENT MANUFACTURERS

Agriculture Equipment
Material Handling
Power Generation
Construction Equipment
Elevators & Moving Stairways
Forestry
Trucks & Trailers
Military Equipment
Railroad Equipment
Renewable Energy
Oil & Gas Equipment

 

 

A COMMITMENT TO QUALITY

OMS offers vertically integrated turnkey manufacturing processes including extensive in-house 2nd and 3rd step processing capabilities. Our fully automated cutting and assembly equipment represents the most current in technology. Each facility is ISO 9001:2015 certified offering significant capacity and manufacturing redundancies. We practice collaboration on new and existing products using our Value-Analysis/Value-Engineering (VA/VE) process. This allows us to validate the manufacturing process prior to production, saving development time, reducing costs and delivering on schedule every time.

Plasma Cutting

Plasma Cutting

O’Neal Manufacturing Services (OMS) offers plasma cutting services to produce high-quality metal components for our customers. Used to cut medium to heavy thickness metals (including carbon steel, stainless steel, aluminum and alloys), plasma cutting is an economical and efficient manufacturing process that allows for tolerance control and repeatability.

OMS performs two types of Plasma Cutting processes: Arc Cutting & High-Definition Plasma Cutting. Arc Cutting uses an electrical arc formed from the nozzle to the surface being cut. The cutting head is programmed to the contour of the part, including complex shapes. High-Definition is a relatively new process that cuts similar materials with more tolerance control. It can process carbon steel materials, stainless, and aluminum in the 2” thickness range.

PLASMA CUTTING FOR ORIGINAL EQUIPMENT MANUFACTURERS

Original Equipment
Industrial Equipment
Material Handling
Construction Equipment
Railroad Equipment
Renewable Energy

 

 

A COMMITMENT TO QUALITY

OMS offers vertically integrated turnkey manufacturing processes including extensive in-house 2nd and 3rd step processing capabilities. Our fully automated cutting and assembly equipment represents the most current in technology. Each facility is ISO 9001:2015 certified offering significant capacity and manufacturing redundancies. We practice collaboration on new and existing products using our Value-Analysis/Value-Engineering (VA/VE) process. This allows us to validate the manufacturing process prior to production, saving development time, reducing costs and delivering on schedule every time.