Kitting and Assembly Workflow Solutions

O’Neal Manufacturing Services specializes in metal component kitting and assembly for OEMs.

At O’Neal Manufacturing Services (OMS), we understand the specific issues supply chain managers must address when securing a reliable manufacturing partner. Our team will develop a comprehensive plan to manage kitted component supply, including special labeling and packaging tailored for your project.

Kitting involves bundling parts to complete a particular component. O’Neal Manufacturing Services offers custom kitting services for large quantities of parts to support original equipment manufacturers. These kitting programs aim to save time and expenses while addressing logistical challenges in the process flow. Our experienced team collaborates closely with clients to understand their requirements and develop a kitting plan that optimizes the supply chain, reduces lead times, and minimizes costs.

In addition to custom kitting, OMS offers comprehensive turnkey manufacturing capabilities. Our experienced staff will develop a detailed plan to oversee both the production and supply of kitted components from start to finish.

The Kitting process begins with staging. Our facilities have dedicated areas for staging and pre-assembly and personnel to manage the storage, identification, and protection of your parts.
Effective inventory management is essential for minimizing errors. Individual components are packed in a labeled container following your specific assembly requirements.
Pull-based production. Following Kanban principles, materials are only pulled into the production process as needed, minimizing inventory levels and lowering costs.
Quality from start to finish. Each part is organized and packaged according to your schedule and delivery needs. Our flawless assembly and delivery system ensures your parts arrive with utmost care, precisely when they are needed.

Staging, Special Labeling, and Packaging

Our custom approach begins with staging dedicated pre-assembly areas. Each part is carefully deposited in a labeled container and packaged according to your specific assembly requirements. Experienced personnel manage the storage, identification, and protection of these parts to ensure easy access and proper labeling, minimizing errors and delays.

Inventory Management & Quality Assurance

Effective inventory management minimizes errors and ensures timely deliveries. Our process organizes and packages each part per your schedule. We use Value-Analysis/Value-Engineering (VA/VE) to validate manufacturing before production, saving time and reducing costs. From staging to shipment, our quality checks ensure components arrive as needed, on time.

Assembly, Welding, and Joining Services

At OMS, we provide comprehensive in-house welding, joining, and sub-assembly services for clients requiring more robust solutions. Depending on customer needs, our capabilities allow us to deliver partially or fully assembled components, ready for final integration. Whether your project involves a straightforward sub-assembly or a complex welded structure, our skilled welders utilize a range of techniques to create robust and lasting joints tailored to your specific requirements.

Our ISO 9001:2015 certified facilities provide extensive capacity and manufacturing redundancies, enabling us to offer vertically integrated turnkey manufacturing processes, including significant in-house 2nd and 3rd step processing capabilities. This integrated approach ensures complete assembly solutions, minimizing the need for additional outsourcing.

Strategic Manufacturing Capabilities

OMS has strategically located fabrication plants in Iowa, Indiana, Kentucky, Pennsylvania, Tennessee, Alabama, North Carolina, Texas, and Mexico. These locations were chosen to ensure manufacturing redundancies and consistent production solutions. Manufacturing professionals provide integrated project management, new product development, engineering collaboration, Kanban management, and more. Regardless of your company’s location, OMS offers machinery and expertise for comprehensive manufacturing solutions.

  • Laser Cutting
  • Plasma Cutting
  • Welding
  • Forming & Bending
  • Machining
  • Angle Line
  • Punching
  • Powder Coating
  • Robotic Welding
  • Pemming
  • Tube Processing
  • Laser Welding

Comprehensive Kitting and Assembly Services

O’Neal Manufacturing Services is your go-to partner for custom kitting and component assembly services. Our comprehensive approach, advanced equipment, and dedicated teams enable us to meet the unique demands of supply chain managers and OEMs. With a focus on quality, efficiency, and customer satisfaction, OMS stands out as a leader in the industry, providing reliable and innovative solutions for your manufacturing needs.