O’Neal Manufacturing Services provides high-quality metal components for the railroad industry. Our extensive supply of special steel profiles and comprehensive lineup of steel fabrication, welding, and assembly make OMS the best solution in this demanding industrial sector.

OMS is Certified AAR M-1003

Approved by the American Association of Railroads, O’Neal Manufacturing Services is your trusted supplier of heavy steel structures and frames required for rail cars and tanks, locomotives, track construction, and rail crossings.

CNC Angle Line

Improve your structural steel fabrication efficiency with precision-cut segments of angle and bar stock. Clips, angles, gusset plates, and braces are punched and sheared at a rapid speed with no manual drilling.

Special Profiles

OMS offers custom-made special profiles used in train and tram doors, track construction, and rail components. We fabricate cross sections and special dimensions with the geometry and composition to precisely match your specifications.

O’Neal Manufacturing Services offers significant capacity and manufacturing redundancy. We solve your unique design-to-build production challenges and create the most effective solution for your project. By providing structural steel fabrication, automated processing capabilities, and special steel profiles, OMS brings valuable fabrication efficiencies to our customers. Let’s Build Things!

OMS President and CEO Kent Brown led an interactive discussion on Workplace Safety during the Fabrication and Manufacturing Association’s (FMA) Annual Meeting held last week in Chandler, AZ.

Maintaining Safety on The Shop Floor

During the session, Mr. Brown presented key components of O’Neal Manufacturing Services (OMS) safety standards. He highlighted specific aspects of the program that have proven successful and the challenges the company has faced and overcome in a productive metal fabrication environment. Joined by Chris Shell from Nova Group and Sterling Jenson of Richards Sheet Metal Works, the presentation engaged metals industry professionals as they discussed effective measures to develop a strong safety culture, the importance of safety being championed by the top leaders in the organization, near miss reporting, the use of audits to verify compliance, and other standards designed to support operational efficiency while prioritizing safety for everyone.

FMA serves metal fabrication and manufacturing professionals by advocating for the growth and sustainability of the North American metal processing, forming, and fabricating industries. The organization’s annual leadership conference provides opportunities for industry professionals to share insights on economics, emerging markets, cutting-edge manufacturing technologies, and more while making valuable connections and exchanging ideas that drive success.

Top industrial fabricators are well aware of the quality standards demanded by their OEM clients. To achieve precise part accuracy during the manufacturing process, O’Neal Manufacturing Services has adopted advanced metrology technology to meet our customers’ quality standards and streamline our part inspection process.

Quality inspections involve both visual and dimensional assessments. While simple tools such as micrometers and calipers provide basic measurements, more sophisticated technology involves laser trackers and coordinate measurement devices to ensure part accuracy throughout the fabrication process.

O’Neal Manufacturing Services Enlists CMM Devices for Dimensional Inspection and Quality Control.

O’Neal Manufacturing Services takes quality to the next level with the implementation of the Keyence wide-area CMM. This easy-to-use system enlists a wireless, handheld probe and triple-camera tracking for the most accurate measurement over a large area. Gone is the requirement to move the part itself. The portability of our Keyence CMM makes it possible to perform 3D measurements in almost any location. The handheld tool provides the operator freedom to move around the part without restrictions. With the touch of a probe, measurements are taken from any angle.

Keyence CMM Applications

• Material cutting measurement
• In-process inspection
• Post-weld strain measurement
• Measurement after additional processing
• Post-assembly positioning
• Final inspection
• Reverse engineering

 

The evolution of 3D measurement instruments has made it possible to evaluate parts of all shapes and sizes more easily. Coordinate measuring machines are capable of detecting deviations throughout the fabrication process, ensuring uniform and precise dimensions for large and intricate parts.

Implementing coordinate measuring machines, such as the Keyence CMM, enables O’Neal Manufacturing Services (OMS) to achieve unparalleled part accuracy. Our 3D measurements can be taken from any location and angle, allowing for comprehensive assessments. With our reputation as an innovative leader in the metal fabrication industry and our commitment to delivering superior quality parts that surpass those of our competitors, O’Neal Manufacturing Services will continue to provide expert solutions for our customers.

 

We are thrilled to announce that O’Neal Manufacturing Services’ (OMS) Fayette, Alabama facility has been awarded Location of the Year! This incredible achievement is a testament to the hard work and dedication of our entire team. OMS President, Kent Brown, and ONI Chairman and CEO, Craft O’Neal, were on hand to congratulate the team and present a trophy.

“The Fayette team has done an incredible job of turning what was a bankrupt company when we acquired it a few years ago, into an example of operational excellence,” remarked Kent Brown. “They have also retained and grown the number of good paying jobs with great benefits in Fayette, Alabama.  We are very proud of their accomplishments.”

Accepting the award were Ed Arceneaux, OMS Regional General Manager, and Joe Becker, Assistant General Manager, who shared their gratitude for all that was achieved in 2024.

Ed Arceneaux shared his admiration by saying, “The Fayette team has done a great job focusing on production and cost controls to make the location successful. It has really been amazing to see what they were able to accomplish with teamwork and dedication.”

O’Neal Manufacturing Services provides custom kitting and component assembly for original equipment manufacturers.

Kitting involves bundling parts to complete a particular component. O’Neal Manufacturing Services (OMS) offers custom kitting services for large quantities of parts to support original equipment manufacturers. These kitting programs aim to save time and expenses while addressing logistic challenges in the process flow. Our experienced team collaborates closely with clients to understand their requirements and develop a kitting plan that optimizes the supply chain, reduces lead times, and minimizes costs.

In addition to custom kitting, OMS offers comprehensive turnkey manufacturing capabilities. Our experienced staff will develop a detailed plan to oversee both the production and supply of kitted components from start to finish.

Staging, Special Labeling, and Packaging

Our custom approach begins with staging dedicated pre-assembly areas. Each part is carefully deposited in a labeled container and packaged according to your specific assembly requirements. Experienced personnel manage the storage, identification, and protection of these parts to ensure easy access and proper labeling, minimizing errors and delays.

Inventory Management & Quality Assurance

Effective inventory management minimizes errors and ensures timely deliveries. Our process organizes and packages each part per your schedule. We use Value-Analysis/Value-Engineering (VA/VE) to validate manufacturing before production, saving time and reducing costs. From staging to shipment, our quality checks ensure components arrive as needed, on time.

Assembly, Welding, and Joining Services

At OMS, we provide comprehensive in-house welding, joining, and sub-assembly services for clients requiring more robust solutions. Depending on customer needs, our capabilities allow us to deliver partially or fully assembled components, ready for final integration. Whether your project involves a straightforward sub-assembly or a complex welded structure, our skilled welders utilize a range of techniques to create robust and lasting joints tailored to your specific requirements.

Our ISO 9001:2015 certified facilities provide extensive capacity and manufacturing redundancies, enabling us to offer vertically integrated turnkey manufacturing processes, including significant in-house 2nd and 3rd step processing capabilities. This integrated approach ensures complete assembly solutions, minimizing the need for additional outsourcing.

Strategic Manufacturing Capabilities

OMS has strategically located fabrication plants in Iowa, Indiana, Kentucky, Pennsylvania, Tennessee, Alabama, North Carolina, Texas, and Mexico. These locations were chosen to ensure manufacturing redundancies and consistent production solutions. Manufacturing professionals provide integrated project management, new product development, engineering collaboration, Kanban management, and more. Regardless of your company’s location, OMS offers machinery and expertise for comprehensive manufacturing solutions.

Comprehensive Kitting and Assembly Services

O’Neal Manufacturing Services is your go-to partner for custom kitting and component assembly services. Our comprehensive approach, advanced equipment, and dedicated teams enable us to meet the unique demands of supply chain managers and OEMs. With a focus on quality, efficiency, and customer satisfaction, OMS stands out as a leader in the industry, providing reliable and innovative solutions for your manufacturing needs.

 

These remarkable individuals truly reflect our core values of honesty, integrity, respect, reliability, perseverance, and excellence. Each one consistently represents our strong roots, resilient nature, and adaptability as a company. Their hard work and dedication inspire us all.

 

Special recognition goes to Dennis Rice, recipient of the 2024 Craft O’Neal Award! Starting his journey at OMS Cedar Falls in 1995, Denny has shown exceptional dedication and leadership. From working as a Laser Operator to becoming a Supervisor, he has always led by example, sharing his knowledge and uplifting those around him.

Denny’s positive attitude and commitment to helping others—both at work and in the community—truly embody the values of the O’Neal Companies. When he’s not at work, Denny enjoys quality time with his family, woodworking, and contributing to his church. Thank you, Denny, for making a lasting impact at OMS!

 

OMS Greensboro is excited to announce that Bay 7 has earned the 2024 Golden Broom Award! This recognition highlights the exceptional safety practices and housekeeping upheld by the team, who have demonstrated a strong commitment to maintaining a clean and safe work environment.

The Golden Broom Award is a weekly initiative that inspects our Greensboro facility, rewarding team members who excel in housekeeping and safety. The criteria for winning consist of the appropriate use of Personal Protective Equipment (PPE), the efficient application of no-touch tools, and the upkeep of a clean work area.

Each month, the bay with the most wins enjoys a token of appreciation, and at the end of the year, the bay with the most wins is celebrated with lunch, bragging rights, and exclusive T-shirts!

A huge shoutout to the incredible team in Bay 7- you all worked hard, and we’re happy to celebrate this win with you!

At O’Neal Manufacturing Services, we believe that each company has a vision, and every product tells a story. From the steel we weld to the components we assemble; our goal is always the same. We bring our OEM partners’ vision to life with innovative industrial manufacturing support.

Built with integrity, industry expertise, and cutting-edge manufacturing equipment, OMS provides fabricated metal components that power our homes, move our goods, build our structures, and drive our economy. From elevators and locomotives to power grids, and trailer components – Each part we craft reflects our unwavering commitment to our customer’s vision.

With over 100 years of steel fabrication experience, O’Neal Manufacturing Services has proven itself time and again as the most effective manufacturing supply chain solution in North America. We can do the same for you. Craft your story through modern manufacturing, and let OMS turn your vision into reality. Let’s Build Things!

 

 

 

Congratulations to Regional General Manager Gus Cassida on completing MSCI’s Strategic Metals Management Program!  This year-long strategy and leadership education program addressed complex, cross-functional issues that have been identified as the most compelling challenges and opportunities in the metals industry. We are thrilled to have a key member of our team complete this distinctive industry program.

Hosted by the Olin Business School at Washington University in St. Louis, the Strategic Metals Management focused on five primary aspects of leadership and strategic management: 

• MODULE 1: Leading Strategy
• MODULE 2: Managing Markets and Customers
• MODULE 3: Driving Operational Excellence
• MODULE 4: Corporate Strategy, Growth, and the Role of M&A
• MODULE 5: Leading for High Performance

The course combined a metals-focused curriculum with a rare opportunity to build relationships with fellow senior executives from steel mills, fabricators, and service centers. This variety allowed for unprecedented networking opportunities as the participants engaged in case studies from multiple points of view.

“The comradery, professional relationships, and networking aspect of this program were amazing,” remarked Cassida. “The diversification of cohorts allowed each of us to gain a better understanding of the metals industry as a whole.”

The connections built through MSCI enhanced the participant’s ability to manage customer relationships, streamline operations, and drive growth through innovative strategies. Cassida’s completion of this program demonstrates his commitment to professional development and his ongoing dedication to driving excellence at O’Neal Manufacturing Services.

“It was an honor to represent our company,” said Cassida.

With enhanced skills in strategic planning and operational excellence, Cassida is well-equipped to lead our regional operations even more effectively. We are incredibly proud of his achievements and look forward to seeing the positive impact of his new skills on our organization. Congratulations, Gus on this remarkable accomplishment!

CNC milling machines are highly versatile tools used to create a wide range of precision parts, components, and custom items by removing material from a workpiece with rotating cutting tools. Large-capacity CNC milling centers are often required to develop large parts such as chassis components, structural beams, and engine blocks. To tackle the fabrication of these large and often intricate components, original equipment manufacturers turn to O’Neal Manufacturing Services for precision milling, drilling, and contouring of their long parts and weldments.

O’Neal Manufacturing Services (OMS) provides vertical, horizontal, gantry bridge, and 5-axis machining solutions for OEMs in the construction industry, energy sector, automotive, agriculture, material handling, and other industrial manufacturing arenas. Our high-volume machining centers allow us to work more efficiently, meet tight tolerances, and eliminate the need for additional manufacturing processes.

OMS recently installed a Wele MS 532Z4 5-axis CNC bridge mill to expand fabrication for long beams and angles. This 5-axis bridge mill provides exceptional precision, versatility, and efficiency to our production capabilities. 

• Multi-angle machining and simultaneous 5-axis contouring 
• Extended capabilities for long parts and weldments
• Precise and consistent machining to meet the most stringent tolerances
• Universal head attachment performs multiple functions with a single machine

The newest CNC bridge mill is designed to boost productivity while maintaining part quality. Engineered to deliver outstanding accuracy and repeatability, its robust design ensures that each cut is executed with the utmost precision.

One of the standout features of the Wele ML 532Z4 CNC bridge mill is its universal head. This versatile attachment allows for a wide range of machining operations, including milling, drilling, tapping, and boring. The ability to perform multiple functions with a single machine not only saves time but also reduces the need for additional equipment.

Five-axis machining capabilities are particularly beneficial for industries that require intricate and detailed work. Multi-angle machining and simultaneous 5-axis contouring are perfectly suited for long parts and weldments, such as beams and angles for bridges in the construction industry and bases for generators in the energy sector. The five-axis capability ensures that each part is machined with the highest degree of accuracy and efficiency.

Achieving a high-quality surface finish is essential for many manufacturing applications, and the Wele ML 532Z4 maintains precise control and smooth operation for a superior surface finish. This ensures that each part meets the highest standards of quality and aesthetics.

The adaptability of CNC milling machines to produce complex geometries with excellent surface finishes makes them indispensable across various industries, including manufacturing, automotive, and electronics. The range of machining options offered by O’Neal Manufacturing Services will enhance our workflow and improve our customers’ speed to market.