Experience the Benefits of Steel Fabrication with the Annihilator Quickmill at OMS Pittsburgh

At O’Neal Manufacturing Services (OMS), we are committed to providing our customers with the highest quality steel fabrication services. Our Pittsburgh, PA facility is now home to the latest addition to our advanced machinery lineup – the Annihilator 96 230 30 Twin Spindle Quickmill. This cutting-edge equipment brings a competitive edge to our steel fabrication process, offering numerous benefits to our customers and enhancing our overall capabilities.

Enhanced Precision and Efficiency

The Annihilator Quickmill is designed to deliver unparalleled precision and efficiency in steel fabrication. Its high-speed axis drive system and rigid gantry design allow for faster processing times, ensuring that projects are completed on schedule without compromising on quality. The machine’s twin-spindle configuration enables simultaneous machining of multiple parts, further increasing productivity and reducing lead times.

Versatility and Capability

One of the standout features of the Annihilator Quickmill is its versatility. With a large machining envelope and the ability to handle materials ranging from steel to aluminum, this machine is capable of tackling a wide variety of fabrication projects. Whether it’s producing complex components for the aerospace industry or heavy-duty parts for construction equipment, the Annihilator Quickmill can handle it all with ease.

Improved Quality and Consistency

Quality is at the forefront of everything we do at OMS, and the Annihilator Quickmill is no exception. The machine’s advanced CNC control system ensures precise and consistent machining, resulting in high-quality parts that meet the strictest industry standards. Additionally, the Annihilator’s 5-face machining capability allows for complex geometries to be fabricated with minimal setup changes, reducing the risk of errors and ensuring consistent quality across all parts.

Cost-Effective Solutions

Investing in the Annihilator Quickmill allows OMS to offer cost-effective solutions to our customers. The machine’s high-speed processing and twin spindle configuration reduce production times, leading to lower labor costs and increased throughput. This efficiency translates to cost savings for our customers, making OMS a competitive choice for steel fabrication services.

Environmental Benefits

At OMS, we are committed to sustainability and minimizing our environmental impact. The Annihilator Quickmill’s advanced technology not only improves efficiency but also reduces energy consumption. By optimizing machining processes and minimizing waste, we can achieve our sustainability goals while delivering top-quality products to our customers.

OMS Pittsburgh Facility: A Hub of Innovation

Our Pittsburgh, PA facility is a testament to OMS’s commitment to innovation and excellence in steel fabrication. Equipped with state-of-the-art machinery, including the Annihilator Quickmill, our facility is capable of handling a wide range of fabrication projects with precision and efficiency. Our team of skilled professionals is dedicated to delivering exceptional results, ensuring that every project meets the highest standards of quality and performance.

In addition to the Annihilator Quickmill, our Pittsburgh facility offers a comprehensive range of fabrication capabilities, including:

• Laser Cutting: High-precision laser cutting for intricate designs and complex geometries.
• Plasma Cutting: Efficient plasma cutting for thicker materials and high-speed production.
• Oxy-Fuel Cutting: Versatile oxy-fuel cutting for heavy-duty applications.
• Robotic Welding: Automated welding for consistent and high-quality welds.
• Machining: Precision machining for detailed and accurate parts.
• Forming and Bending: Advanced forming and bending capabilities for custom shapes and designs.
• Assembly and Kitting: Comprehensive assembly and kitting services to streamline production.

 

The addition of the Annihilator 96 230 30 Twin Spindle Quickmill to our Pittsburgh, PA facility reinforces our position as a leader in steel fabrication. With its advanced capabilities, this machine enhances production processes, improves quality and consistency, and offers cost-effective solutions to our customers. We are excited to leverage the Annihilator Quickmill to deliver exceptional results in steel fabrication.

 

O’Neal Manufacturing Services (OMS) will invest $8.5 million to open a 41,000-square-foot steel fabrication facility in Kingsport as part of a project that will create more than 25 jobs in the community.

“We are excited to be opening our first location in the beautiful state of Tennessee”, remarked Kent Brown, President and CEO of O’Neal Manufacturing Services. “The state and local agencies were incredibly supportive, and their involvement and assistance were instrumental in choosing Tennessee for this expansion.”

Kingsport Mayor Paul Montgomery confirmed, “It is my honor to join Gov. Lee and Commissioner McWhorter in welcoming O’Neal Manufacturing Services to Kingsport where they will invest $8.5 million and create 29 high-paying jobs for our citizens. For more than 100 years, this company has been synonymous with the highest quality metal components for a wide range of industries. Our great labor force supported by the very best workforce development and education partners, pro-business city and county governments, and the seamless work of our city’s economic development department, NETWORKS Sullivan Partnership, and TNECD’s Northeast Tennessee office have brought an outstanding corporate citizen to the Model City.”

OMS provides quality carbon steel and aluminum parts for customers that manufacture equipment for construction, agriculture, material handling, transportation, and other industries. The company’s custom steel fabrication center in Kingsport will support medium-to heavy-gauge steel fabrication including steel plate burning, machining, shot blasting, and flattening. OMS is a subsidiary of Birmingham-based O’Neal Industries, the nation’s largest family-owned network of metal service centers and component and tube manufacturing businesses.

At O’Neal Manufacturing Services (OMS), we understand that efficient supply chain management is critical for maintaining production schedules, reducing costs, and delivering high-quality products. Our experience with complex supply chain integration ensures that we are more than just a supplier; we are a strategic partner working at every level of your organization to optimize manufacturing processes and drive growth.

A Comprehensive Approach to Manufacturing Excellence

OMS provides comprehensive project management services designed to streamline production and ensure consistency across all stages. Our approach is rooted in a process-driven manufacturing culture emphasizing precision, quality, and efficiency. Here’s how we deliver value to our clients:

• Manufacturing Redundancy: With multiple ISO 9001:2015-certified production facilities across North America, we provide significant redundancy to safeguard against disruptions and ensure continuous production.
• Technological Advancement: We continually reinvest in state-of-the-art equipment, enhancing our production capabilities and allowing us to stay ahead of industry trends.
• In-House Processing Capabilities: Our extensive in-house 2nd and 3rd step processing capabilities enable us to handle complex projects from start to finish, minimizing lead times and ensuring quality.
• Collaborative Engineering and Product Development: We offer engineering collaboration, Advanced Product Quality Planning (APQP), communication, and reporting, ensuring a cohesive product development process.

 

Meeting OEM Demands with Quality and Reliability

As a recognized leader in fabricated metal components and welded sub-assemblies, OMS consistently meets the demand of our customers’ supply chain requirements. Our clients, primarily original equipment manufacturers (OEMs), rely on us to deliver quality-approved metal components that align with their production schedules and cost requirements. By leveraging our industry expertise and automated manufacturing processes, we help OEMs maintain a reliable inventory while optimizing costs and delivery times.

Expertise in Supply Chain Risk Management

Disruptions in the supply chain can pose significant challenges to manufacturers. At OMS, we help our customers navigate these complexities by providing comprehensive supply chain risk management services. Our approach includes:

• Continuity Planning: Our strategically located facilities across North America ensure that production remains uninterrupted, even in the face of unforeseen challenges.
• Raw Material Management: We use multifaceted strategies to control material costs, manage inventory effectively, and optimize material buys from mills.
• Sustainable Collaboration: Through value-added collaboration, we develop business continuity plans that enhance strategic sourcing and procurement throughout the product life cycle.

 

Strategic Support for Long-Term Growth

OMS is committed to being a trusted partner for our clients, providing secure and flexible manufacturing solutions that support reliable, long-term growth. Our project management capabilities include engineering assistance, value analysis/value engineering (VA/VE), robust communication, and reporting throughout the production process. We integrate seamlessly into your supply chain, providing the strategic support necessary to produce high-performing products that meet your standards.

Comprehensive Manufacturing Solutions

Partnering with OMS means more than just having a supplier; it means gaining a dedicated ally focused on optimizing every aspect of your manufacturing process. Whether it’s reducing costs, ensuring quality, or mitigating supply chain risks, OMS stands ready to support your goals and drive success for your business. Experience the OMS difference and secure your supply chain for the future.

Leadership is the cornerstone of any thriving organization. At O’Neal Manufacturing Services, we are committed to fostering long-term employee engagement by empowering our team members to realize their full leadership potential. The EPIC Leadership Program was born out of this commitment—a robust, 15-month journey designed to invest, educate, and inspire key OMS employees by offering them the skills and opportunities needed to advance their careers and take on leadership roles within the company.

EPIC isn’t just another corporate training program; it’s a transformative experience. Designed to develop and retain top talent, it simultaneously empowers participants to shape and drive strategic corporate initiatives, making the training experience truly impactful.

Building Character

One of the most compelling aspects of EPIC is its emphasis on leadership as an experiential journey. Based on the principle that character is foundational to one’s ability to lead, EPIC cohorts are introduced to concepts like the “tactical pause”—a moment of deliberate reflection to avoid reactionary decisions—and the importance of being “fireproof” rather than simply firefighting. The program fosters clear, intentional communication, creating a culture where everyone understands their role and aligns with the broader mission.

The program instills the understanding that cultural change isn’t achieved through sudden shifts but through consistent, intentional actions that gradually steer the organization in the desired direction. By the end of the program, participants will have developed a personal leadership philosophy that aligns with both their individual aspirations and organizational goals.

Unlocking Business Insights

The program also includes specialized training in crucial areas such as financial acumen—covering EBITDA, return on capital, and cash flow management—and operational skills like forecasting, KPI projection, and regulatory compliance. Understanding financial metrics enables leaders to make informed decisions that drive profitability and sustainability, while operational expertise ensures that organizations can maintain efficiency and adhere to regulatory standards.

Additionally, the curriculum emphasizes the importance of human capital, incorporating sessions dedicated to talent sourcing, employee engagement strategies, and corporate branding. By fostering a comprehensive skill set bridging financial, operational, and people management strategies, the EPIC program creates value in many facets of our organization.

At its core, the EPIC Leadership Program is much more than training—it’s a transformative journey that empowers individuals to become the dynamic leaders of tomorrow within our company. As we embrace the values and practices instilled through the EPIC program, our emerging leaders will play a pivotal role in shaping the future of OMS.

Few business sectors can rival the impact of Alabama’s manufacturing industry. With impressive production and employment numbers, manufacturing plays a vital role in driving the state’s economy. To honor the leaders and companies that excel in this critical sector, the Birmingham Business Journal hosted the 2024 Manufacturing Awards banquet, shining a spotlight on the top manufacturers in the region.

Among the distinguished honorees, O’Neal Manufacturing Services (OMS) proudly received the Alabama Manufacturing Award in the Employee Development category. This recognition underscores OMS’s commitment to nurturing the talent within its workforce, ensuring that the company remains a leader in the industry for years to come.

At the heart of this achievement is OMS’s EPIC Leadership Development program. This comprehensive 15-month succession initiative is designed to identify and cultivate the next generation of leaders within the company. By focusing on employee growth and development, OMS not only strengthens its internal team but also fosters a culture of innovation that directly benefits its customers.

OMS’s philosophy is clear: investing in employees is an investment in the future. By empowering team members with the skills and mindset needed for leadership, the company is poised to continue its trajectory of excellence and innovation in the manufacturing sector.

Congratulations to O’Neal Manufacturing Services for this well-deserved honor! Your dedication to employee development sets a standard for the industry and highlights the importance of cultivating talent from within.

Bridge construction requires steel plate fabrication that meets the highest standards of strength and durability. From cutting and forming, to welding and painting, these fabrication processes ensure the large steel parts used in bridge construction meet the necessary specifications for safety, reliability, and longevity. O’Neal Manufacturing Services provides fully integrated, turnkey fabrication capabilities and maintains a reputation for excellence in the steel industry. We offer many capabilities that are commonly used in bridge construction:

1. Large Precision Forming: Large and heavy parts require precision bending and forming. With the largest TRUMPF press brake in the country, OMS tackles parts up to 23 feet long with incredible accuracy. With a usable open height of up to 34 inches, large throat depths, and a max press force of 1,100 tons, our hydraulic press brakes bring efficiency and redundancy to your supply chain.
2. Laser, Plasma, and Oxy Fuel Cutting: From simple shapes to complex parts, our vast cutting capabilities can’t be beat. Oxy fuel is the standard cutting process for most steel bridges and tackles heavy-gauge structural steel plates up to 12” thick. High-definition plasma cutting will process carbon steel, stainless steel, and aluminum up to 2” thick with increased speed and less distortion. Laser cutting is ideal for clean edges, difficult profiles, and notable perpendicularity.
3. Manual and Robotic Welding: Proper welding is crucial for creating strong, durable connections between different parts of the bridge. Our experienced teams can accommodate weldments weighing more than 40,000 lbs. Certified welders and welding inspectors ensure your steel, aluminum, or stainless steel fabricated parts are well-made, tested, and structurally sound.
4. Vertical Machining: Precision machining is used to create specific features on steel plates, such as holes, slots, and other complex shapes. OMS offers multi-angle machining and simultaneous 5-axis contouring essential for secure and long-lasting bridge structure components. This is especially important in bolted connections where precision is critical.
5. Blasting and Beveling: Our in-house metal finishing capabilities of blasting and beveling will smooth, shape, or roughen a surface or remove surface contaminants. Blast cleaning is a process that uses a mixture of steel particles that are “shot” at the steel to produce a surface profile that will allow the paint to adhere.
6. Powder Coating and Wet Painting: To protect steel plates from corrosion and environmental damage, OMS provides in-house painting and powder coating for any type of large or complex project. Ruggedness and durability are added with protective layers or weathering steel treatments.

The National Safety Council, America’s leading nonprofit safety advocate, dedicates the month of June to staying safe at work and beyond. This recognition brings extra attention to the safety issues faced in the workplace. O’Neal Manufacturing Services (OMS) took full advantage of the annual observance to outline a safety blitz concept for our industrial fabrication facilities.

Environmental Health and Safety (EHS) Self-Assessment

Environmental, Health, and Safety (EHS) self-assessments are internal audits that help facilities identify risks and eliminate safety hazards to improve their compliance status. The assessment, or safety blitz, is limited in scope and conducted on a routine basis. This process can help facilities focus on areas with the greatest opportunity for improvement while not overwhelming the team.

Elements of the safety blitz program include:

• Develop a calendar of scheduled inspections
• Review and divide facility floor plans for inspection
• Identify a core inspection team
• Review previous safety action items
• Conduct facility walk-through, record findings, and capture photos
• Report findings, clarify needs, and discuss suggestions for improvement
• Implement improvements and track all findings to their conclusion

 

Safety in the manufacturing process is paramount to prevent or minimize the risk of worksite injuries. At O’Neal Manufacturing Services, the culture of safety among our team members is a key component of our business operations and success. Let’s Build Safety, not just in June, but every day of the year.

Each year, The Fabricator, North America’s leading magazine for the metal forming and fabricating industry, identifies the 40 most successful metal fabricating operations in the U.S. based on 2023 reported revenue.

O’Neal Manufacturing Services (OMS) has continued to secure a position near the top of this prestigious list. The most recent results, published in the June issue of the magazine, rank OMS at an impressive #4!

“We are proud to once again be recognized as a top fabricator on the FAB 40 list,” remarked OMS President and CEO, Kent Brown.  “We are the highest ranking “family-owned” fabricator on the list, which is fitting because it is our family of employees that make us the success we are, year after year.”

The Fabricator evaluates companies that earn the majority of their revenue from contract and custom manufacturing involving sheet metal, plate fabrication, or tube fabrication. See the full list on their website.

It will soon be opening night for The Virginia Samford Theatre’s production of Chitty Chitty Bang Bang in Birmingham, AL. It seems an unlikely setting to recognize O’Neal Manufacturing Services (OMS), but in this instance, steel fabrication was uniquely suited to the artistic nature of community theater.

Chitty Chitty Bang Bang, herself is an enchanted car that transports the Potts family on a magical journey to the imaginary country of Vulgaria. Through the creative efforts of the theatre’s technical director, Ben Boyer, and the steel fabrication team from O’Neal Manufacturing Services in Fayette, AL, actors in the musical production will not only sing and dance onstage, but they will also have the rare opportunity to operate a car that can drive, float, and fly.

The collaboration began with an initial request for financial support from Virginia Samford Theatre. It didn’t take long until a collective effort was formed to bring the show’s magical car to life. With a steel fabrication facility close by in Fayette, Alabama, OMS quickly responded to the theatre’s request not only for financial support but also through hands-on fabrication expertise.

OMS Fayette engineer, Rhett Northam, along with maintenance technicians, Marlon Norris and James Hunter, stepped up to design and build the steel frame for the vintage race car that will be featured in the play. They began by cutting, welding, and building the car frame out of steel tubes. Next, the team provided the electrical specifications and wiring installation required for the car to perform its supernatural functions, including actuators to lift the car up and down, extend the car’s wings, and lower the tires for her iconic ‘float mode.’ 

Overall, this project for Virginia Samford was a labor of love. “Our company is proud to not only be an industry-leading employer and manufacturer but also a leader in community involvement,” remarked Kent Brown, O’Neal Manufacturing Services President, and CEO. “Our slogan at O’Neal Manufacturing Services is “Let’s Build Things.”  In this case it was “Let’s Build Art and Entertainment!”

Chitty Chitty Bang Bang, The Musical will run at the Virginia Samford Theatre in Birmingham, AL from June 13-30^th.  Learn more about VST here.

“We are excited to bring this whimsical and heartwarming story to life,” said VST Executive Director Philip Mann. “With its engaging characters, fantastic set designs, and unforgettable music, Chitty Chitty Bang Bang is the perfect show for audiences of all ages.”

O’Neal Manufacturing Services (OMS), Pittsburgh is starting a new weekend shift to operate from 5:00 am – 5:30 pm Friday – Sunday plus 5:00 am – 1:30 pm every other Monday.

The newest shift was developed to meet increased production demand for OMS customers in power generation, industrial, and construction equipment.

Efforts to fill open positions on the weekend shift include a job fair that is scheduled for Friday, June 14^th from 9:00 am – 3:00 pm. Interested applicants are encouraged to attend the job fair at the OMS plant, located at 2975 Duss Avenue Suite 100 in Ambridge, PA.

Interviews will be held for multiple open positions at the facility including welding,  machine operation, material handling, maintenance, and production. 

OMS hopes to fill multiple open positions for the new weekend shift as well as open positions for its first shift which operates 5:00 am to 3:30 pm Monday – Thursday, and its second shift which operates 3:30 pm – 2:00 am Monday – Thursday.

Applications will also be accepted online, and open positions can be viewed before the event at https://bit.ly/OMSPittsburgh_Jobs.